AKSA Process Engineering conducted an on-site inspection of a metal recycling line installed at a facility in Germany. The system, comprising 8 Eddy Current Separators and 2 Stainless Steel Separators, was evaluated under real operating conditions. Separation quality, process stability, and operational continuity were verified, confirming that the line delivers high efficiency, reliable performance, and sustainable metal recovery.

Magnetic separation is a method used to separate materials based on their magnetic properties. It is commonly applied in the mining, recycling, ceramics, food, pharmaceutical, and chemical industries. It is particularly preferred for separating ferromagnetic minerals (such as iron, nickel, and cobalt, which exhibit strong magnetic properties) or paramagnetic minerals (which exhibit weak magnetic properties) from non-magnetic materials. Working Principle of Magnetic Separation

In the aggregate, mining, and minerals industries, permanent magnetic or electromagnetic overband magnetic equipment is used to protect crushers, screens, and conveyors from damage caused by unwanted ferrous metal. However, there is no one-size-fits-all solution for every operation. There are various permanent and electromagnetic overband magnetic separator models designed for specific applications. To select the appropriate magnet, a detailed understanding of the installatio

In the ceramic industry, magnetic separation is a simple and effective way to detect and remove minerals and fine iron that cause problems in ceramic production lines. Some of the raw materials used in ceramic production (silica sand, ball clay, kaolin, and feldspar) may contain hematite, chromite, iron-stained quartz, and mica minerals such as muscovite or biotite. In addition, free iron particles generated by the wear of machinery and equipment during the production process

In our previous blog posts, we addressed the problems caused by magnetic particle contamination in ceramic production, examined the different magnetic properties of minerals, and evaluated in detail the consequences that magnetic particle contamination can cause in ceramics. In this article, we will introduce various magnetic separation equipment used in ceramic processing operations and explain how this equipment combats problems caused by magnetic particles. Magnetic Separa

In our previous two blog posts, we introduced the problems caused by magnetic minerals in ceramic production and examined in detail the five different magnetic properties that minerals may exhibit. In this blog, we will discuss the consequences of magnetic particle contamination in ceramics when magnetic separation is not used. Consequences of Magnetic Particle Contamination in Ceramic Minerals Magnetic particles may exist in mineral form, or as free iron particles present in

Aksa Magnet – Magnetic Separation In our previous blog post, we provided a general introduction to magnetic minerals used in the ceramic industry and discussed the problems these minerals may cause in ceramic applications when magnetic separation is not applied. In this article, we will examine in more detail the different magnetic properties that minerals may exhibit. Magnetic Properties of Ceramic Minerals Source of Magnetic Properties The factor that determines whether a m

Introduction In chromite beneficiation processes, recovering valuable minerals from tailings is of great importance. In recent years, magnetic separation technologies have been increasingly used in these processes. In a conducted study, chromite recovery was tested using the Aksa Magnet YMS-10 Vertical Ring and Pulsating High Gradient Magnetic Separator (WHIMS). Within the scope of the study, the equipment was rented from Aksa Magnet, and laboratory- and pilot-scale experimen

1. Introduction According to data from the World Steel Association, crude steel production has increased more than threefold, rising from 595 million tons in 1970 to 1,952 million tons in 2021. While a significant portion of this production is carried out by China, global steel production is expected to grow annually by 1–2% in the future. In 2019, of the 1,875.3 million tons of crude steel produced worldwide, 70.8% was produced in blast furnaces and 5.9% through direct reduc

Introduction Today, magnetic and non-magnetic separation systems play a critical role in mining, recycling, food processing, ceramics, and many other industries. Selecting the right separation equipment increases process efficiency, improves product purity, and helps optimize operational costs. This article reviews magnetic and non-magnetic separation technologies, commonly used equipment, and best industrial practices. Magnetic Separation Technologies and Applications Import

Abstract Iron ore beneficiation is a critical process for obtaining high-purity products with increased economic value. Magnetic separation is a widely used method for separating iron-bearing minerals from gangue minerals. Magnetic separators operate by attracting ferromagnetic and paramagnetic minerals through magnetic field effects. This article discusses the main magnetic separation equipment used in iron ore beneficiation plants, their working principles, and industrial a

In a perfect scenario, a magnetic separation system would remove 100% of all metal contaminants  while causing zero product loss . However, real industrial environments are far from perfect. This leads to an important question frequently asked by customers: “Is 100% metal separation actually possible?” When magnetic separator manufacturers receive a project specification, customers often request a guaranteed metal separation percentage. Some even state their expected separati

Today, the AKSA Process team visited an Energy-from-Waste (EFW) facility in the United Kingdom to conduct an on-site technical review of the plant’s key operational stages. During the visit, we examined the waste reception line, combustion process, bottom-ash metal recovery systems, and the overall energy-generation flow. Together with the plant’s engineering team, we evaluated the current separation performance, metal-recovery efficiency, and maintenance-operations constrain